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Yayın A DBN based reactive maintenance model for a complex system in thermal power plants(Elsevier Sci Ltd, 2019-10) Özgür Ünlüakın, Demet; Türkali, Busenur; Karacaörenli, Ayşe; Aksezer, Sezgin ÇağlarThermal power plants consist of several complex systems having many interacting hidden components. Any unexpected failure may lead to prolonged downtime and serious lost profits. Therefore, implementing an effective maintenance policy is crucial for this sector. Although preventive maintenance has become a more popular strategy, it does not completely prevent the need for corrective maintenance. Our aim in this study is to tackle the corrective maintenance implementation problem of a multi-component partially observable dynamic system based on a regenerative air heater in a thermal power plant. We propose eight methods having different efficiency measures with respect to time, effect and probability criteria to minimize the total number of maintenance activities in a given planning horizon. Performances of these methods are evaluated under corrective maintenance strategy using dynamic Bayesian networks. The results show that fault effect methods with best working state probability measure perform better than the others considering both the total amount of maintenance activities and also the solution time. We also point out how the methods can be implemented in real-life and how the results can be used for requirements planning. Furthermore, the proposed methods can be used for the corrective maintenance of all systems having hidden interacting components.Yayın Cost-effective fault diagnosis of a multi-component dynamic system under corrective maintenance(Elsevier Ltd, 2021-04) Özgür Ünlüakın, Demet; Türkali, Busenur; Aksezer, Sezgin ÇağlarMaintenance planning and execution are challenging tasks for every system with complex structure. Interdependent nature of the components that builds up the system may have significant effect on system integrity. While preventive maintenance actions can be carried out in a more planned fashion, corrective actions are more time sensitive as they directly affect the availability of the system. This study proposes a cost-effective dynamic Bayesian network modeling scheme to be used in the planning of corrective maintenance actions on systems having hidden components which have stochastic and structural dependencies. In such context, the regenerative air heater system which is a key element of a power plant is taken into consideration. The proposed maintenance framework offers several methods, each aiming to balance the cost with the probability effect using a normalization procedure. The methodologies are extensively simulated for sensitivity analysis under various downtime cost values. Fault effect methods with worst state probability efficiency measures give the least total cost for all downtime cost values and their distinction becomes significant as this value increases. Further statistical analysis concludes that considerable gains on maintenance costs can be achieved by the proposed approach.Yayın Evaluation of proactive maintenance policies on a stochastically dependent hidden multi-component system using DBNs(Elsevier Ltd, 2021-07) Özgür Ünlüakın, Demet; Türkali, BusenurIn complex systems with stochastically dependent components which are not observed directly, determining an effective maintenance policy is a difficult task. In this paper, a dynamic Bayesian network based maintenance decision framework is proposed to evaluate proactive maintenance policies for such systems. Two preventive and one predictive maintenance strategies from a cost perspective are designed for multi-component dependable systems which aim to reduce maintenance cost while increasing system reliability at the same time. Tabu procedure is employed to avoid repetitive similar actions. The performances of the policies are compared with a reactive maintenance strategy and also with each other using different strategy parameters on a real life system confronted in thermal power plants for six different scenarios. The scenarios are designed considering different structures of system dependability and reactive cost. The results show that the threshold based maintenance which is the predictive strategy gives the minimum cost and maintenance number in almost all scenarios.Yayın A DBN based prognosis model for a complex dynamic system: a case study in a thermal power plant(Springer Nature Switzerland AG, 2018-08-15) Özgür Ünlüakın, Demet; Kıvanç, İpek; Türkali, Busenur; Aksezer, Sezgin ÇağlarWith the development of industry, complexity of systems and equipment has increased extensively. This results in the introduction of many interdependencies (stochastic, structural and economic) among the components of systems. Neglecting these interdependencies, when planning maintenance actions, leads to undesirable outcomes such as prolonged downtime and higher costs. That is why a multi-component system approach needs to be taken into account in maintenance planning models. However, maintenance planning is a difficult task in multi-component systems because of their complexities. Energy production systems are notable examples of such complex structures consisting of many interacting components. Maintenance planning is extremely crucial for this sector since any unexpected malfunction leads to very serious costs. Therefore, the aim of this study is to formulate the maintenance problem of a multi-component dynamic system in thermal power plants focusing on system reliability prognosis. Bayesian networks (BN) are probabilistic graphical models that have been extensively used to represent and model the causal relations. A dynamic Bayesian network (DBN) is an extended BN which has a temporal dimension. We propose to use DBNs to prognose the reliabilities of components and processes of a dynamic system in a thermal power plant and show that this representation is efficient to model the interdependencies and degradations in such a system.
