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Yayın Enhancing mechanical performance of FDM-printed ABS parts through annealing optimization(John Wiley and Sons Inc, 2025-06-18) Kösemen, Elifnur; Bakkal, Mustafa; Kuzu, Ali TanerThis study examines the impact of annealing on the mechanical properties of acrylonitrile butadiene styrene (ABS) parts produced using fused deposition modeling (FDM). The research investigates how different annealing temperatures (90°C, 105°C, and 120°C), production orientations (upright, on edge, and flat), and infill patterns influence hardness, tensile strength, and impact resistance. Experiments were conducted using a Stratasys F370 printer, and samples were tested following ISO standards for mechanical performance. Results indicated that annealing at 90°C and 105°C generally improved hardness, tensile strength, and impact resistance, particularly for upright and on-edge orientations. However, annealing at 120°C led to a decrease in these properties, likely due to microstructural changes observed through scanning electron microscopy (SEM) and differential scanning calorimetry (DSC) analysis. The study highlights the importance of optimizing production parameters and annealing conditions to achieve desired mechanical properties in FDM-printed ABS parts. These findings may inform post-processing strategies for enhancing the reliability and performance of additive manufactured components, particularly for applications in industries utilizing ABS materials for customized and prototype parts.Yayın Effect of mechanically exfoliated graphite flakes on morphological, mechanical, and thermal properties of epoxy(Multidisciplinary Digital Publishing Institute (MDPI), 2024-11-11) Gül, Ayşenur; Kamali, Ali RezaCarbon-reinforced polymer composites form an important category of advanced materials, and there is an increasing demand to enhance their performance using more convenient and scalable processes at low costs. In the present study, graphitic flakes were prepared by the mechanical exfoliation of synthetic graphite electrodes and utilized as an abundant and potentially low-cost filler to fabricate epoxy-based composites with different additive ratios of 1–10 wt.%. The morphological, structural, thermal, and mechanical properties of these composites were investigated. It was found that the thermal conductivity of the composites increases by adding graphite, and this increase mainly depends on the ratio of the graphite additive. The addition of graphite was found to have a diverse effect on the mechanical properties of the composites: the tensile strength of the composites decreases with the addition of graphite, whilst their compressive strength and elastic modulus are enhanced. The results demonstrate that incorporating 5 wt% of commercially available graphite into epoxy not only raises the thermal conductivity of the material from 0.223 to 0.485 W/m·K, but also enhances its compressive strength from 66 MPa to 72 MPa. The diverse influence of graphite provides opportunities to prepare epoxy composites with desirable properties for different applications.Yayın Effects of different production parameters on mechanical properties in FDM-printed products(Eklemeli İmalat Derneği Yayınları, 2022-10-08) Kösemen, Elifnur; Kuzu, Ali Taner; Bakkal, MustafaFDM, which is a common additive manufacturing technology in producing plastic parts, allows for the comparison of many different production parameters. This article presents the variation of density, hardness, tensile and impact strength depending on the production parameters of the number of contours, infill pattern and orientation angle. 8 different production parameter combinations were created using 2 diff erent contour numbers as 1 and 2, 2 different infill patterns as sparse high density and hexagram, and two different orientation angles as 0o/45o degrees, and sample production was made with FDM technology and ABS material. In the experiments performed on the samples produced with the specified production combinations, no major change in density and hardness was detected, and it was determined that the production parameter combination that gave the best results in both tensile and impact strength was hexagram infill pattern, 45o orientation angle and 2 contour production parameters.Yayın Enhancement of epoxy properties through graphene nanofillers produced in molten salt: morphological, thermal and mechanical characterization(Springer, 2026) Gül, Ayşenur; Kamali, Ali RezaThis research investigates the enhancement of epoxy resin properties through the incorporation of graphene nanoplatelets (GNPs), synthesized via the molten salt exfoliation method, as nanofillers. The study evaluates the morphology, thermal conductivity, and mechanical performance of the resulting nanocomposites. Electron microscopy reveals a high density of reactive edge sites in the graphene material, which enable bonding with epoxy groups during curing. It also shows a uniform dispersion of graphene nanoplatelets (GNPs) within the epoxy matrix, leading to reduced void formation and enhanced interfacial bonding. A notable improvement in the physical and mechanical properties of the epoxy was observed with the addition of GNPs up to 1.0 wt%. At this concentration, Young’s modulus increased by approximately 42% (from 2.9 to 4.2 GPa), while thermal conductivity, compressive strength, and tensile strength improved by around 41%, 9%, and 32%, respectively. These findings indicate that the integration of GNPs into epoxy resin significantly enhances both thermal and mechanical performance, positioning the nanocomposites as strong candidates for advanced structural applications.












