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Yayın Multiresponse optimisation of powder metals via probabilistic loss functions(Inderscience Enterprises Ltd, 2013) Aksezer, Sezgin Çağlar; Benneyan, James C.Quadratic loss functions have been used extensively within the context of quality engineering and experimental design for process and product optimisation and robust design. In general, this approach determines optimal parameter settings based on minimising the sum of individual or mean loss of the associated response(s) of interest in a defined response surface. While the method is neat and handy, it totally neglects the effect of deviations on the desirable value of loss function. This paper utilises variance and probability distribution of loss functions for developing an in depth optimisation scheme that balances mean and variance of loss in a Pareto optimal manner. Since losses are usually defined in financial terms, this model then further improved to handle the user determined risk levels so that financial losses are being restricted within a certain region of interest. Application of the model is illustrated on a multiresponse optimisation problem from powder metallurgy industry.Yayın Investigation of residual stresses induced by milling of compacted graphite iron by x-ray diffraction technique(Springer, 2024-04) Kara, Mehmet Emre; Kuzu, Ali Taner; Bakkal, MustafaThis study investigates the relationship between residual stresses, cutting parameters, and machining performance in the milling process of compacted graphite iron (CGI). X-ray diffraction (XRD) analysis is employed to measure residual stresses on the cast and milled surfaces, while cutting force modeling is utilized to calculate the tangential force, power, and active work. The results demonstrate that tensile residual stresses are predominant on the milled surfaces, attributed to the both mechanical and thermal loads generated during milling. By analyzing various cutting conditions, it is observed that lower feeds contribute to reduced plastic deformation, resulting in lower residual stress levels. Additionally, higher cutting speeds lead to higher temperatures, but due to the shorter machining time, heat accumulation is limited, resulting in higher residual stresses, especially at low feeds. At high feeds, residual stresses decreased as the cutting speed increased. The interplay between cutting parameters and residual stresses highlights the need for optimizing cutting conditions to enhance fatigue strength in CGI components. These findings provide valuable insights for process optimization and quality control in the milling of CGI materials.
